Tools for cutting lexan

Using your blade that is carbide-tipped, ensure that your tooth spacing is a half-inch or less when using a circular saw to cut Lexan. They should also have alternating degree bevels in order to effectively reduce unnecessary chipping. Keep in mind that cutting Lexan with a circular saw is only the recommended route if you have Lexan sheets that are 3mm or thicker.

Lay your Lexan sheet flat on your workbench. Place the off-cut over the edge. Score your cut line on the material with a knife. Make sure you use a straightedge to effectively guide your knife. Start your circular saw and let it reach full speed. Proceed to cut the line without forcing the saw. Working naturally lowers your risk of having large chunks gouged from the Lexan material. Continue to make your cut until you reach the end of the sheet. Ensure that the off-cut falls freely.

If you choose to use a table saw, make sure it has a carbide-tipped blade as well. Push the Lexan sheet through the table saw at a moderately quick rate. If you push it through too slowly, the blade could overheat and melt your plastic material. If you want to cut curves in the Lexan, use a jig saw or band saw. With either of these tools, you need to use a metal-cutting blade with a tooth spacing of two to four millimeters.

Remember to clamp down your sheet securely when you cut with a jig saw. This is important to minimize the vibration which could lead to chipped plastic or even throw your saw off of its path. If you choose to use a band saw to cut, make sure you secure it properly as well. Clamp the Lexan to a wood piece to add stabilization if needed. For more tips and tricks on how to cut Lexan, be sure to reference this informative video:. Those who are interested in learning how to cut Lexan also seem to want to learn the proper way to paint it.

While this could be an article all by itself, here are a few quick tips to help you out. Whatever your purpose for using this versatile material, you now know how to cut Lexan effectively. Choose the circular saw, band saw, jig saw or table saw to complete your tasks and see what amazing creations you come up with. Save my name, email, and website in this browser for the next time I comment. We may earn money or products from the companies mentioned in this post. What is Lexan?

Circular Saw Instructions Using your blade that is carbide-tipped, ensure that your tooth spacing is a half-inch or less when using a circular saw to cut Lexan. Table Saw Instructions If you choose to use a table saw, make sure it has a carbide-tipped blade as well.

Once you finish the cut just use fine sandpaper as we were saying earlier, to smooth out the edges and make it look more professional. There are many other ways people have tried cutting Lexan. To reiterate, the best way to cut Lexan is with a laser cutter. Having said that, the best way to do it is to use a table saw or circular saw with a fine teethed blade.

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